DS1200 Double Stuffer Extended Head ? The Ultimate Double Stuffer, Redefining Speed & Efficiency
Output: Up to 1200 units per hour ? with integrated cutting, stuffing, and netting, operated by just 3 people.
About the DS1200 Double Stuffer
The DS1200 is Scotnet?s most advanced double stuffer to date ? engineered to deliver high throughput, labour savings, and superior product consistency. With precision controls, remote monitoring, and intelligent automation, it outperforms both manual and single stuffer setups with ease.
Key Benefits
- Up to 1200 units per hour ? high output with fewer staff.
- Three-operator setup vs 7 for manual ? reduce labour without reducing speed.
- Works with all net sizes from 75mm to 200mm (250mm with EH model).
- Fast, tool-free changeovers and open-access chamber cleaning.
- Full stainless build, IP65 components, and PILZ safety relays for maximum hygiene and safety.
- Remote access and diagnostics via secure, cloud-based EWON system.
- Intuitive HMI interface with output reporting, diagnostics, and password protection.
Optional Features
- AWI ? Automatic Water Injection: sprays water into each chamber per cycle for smooth handling of dry products.
- SSL ? Selectable Stroke Length: shortens piston travel to optimise product shape.
- APH ? Automatic Piston Hold: pauses the piston at full extension for further shaping control.
Performance & Technical Specifications
- Speed: Over 1000 units per hour
- Power Supply: Single Phase, 10A, 230V
- Pneumatics: Minimum 80 PSI (5.5 BAR), 1000 L/min
- Weight: Approx. 900kg
- Build: Full stainless steel, open-side access, IP65 protection
- Cleaning: Tool-free belt removal & easy chamber access
- Interface: HMI screen with real-time output data and secure diagnostics
Cost Savings Breakdown
- Annual Manual Stuffing Cost: ?315,000
- Annual Cost with DS1200: ?90,000
- Total Savings: ?225,000 per year
- Return on Investment: Achieved in under 6 months
Labour Cost Comparison
Streamline your operation ? higher output, fewer operators, faster return.
| Method |
Output |
Operators |
Shifts |
Average Wage Cost |
Operator Cost |
Annual Cost |
Savings |
ROI |
| Manual Stuffing |
1000 units per hour |
7 |
12 hr ? 5 days |
?30k pp |
7 ? 30k ? 1.5 = ?315k |
?315,000 |
? |
N/A |
| DS1200 Double Stuffer |
1000 units per hour |
3 |
8 hr ? 5 days |
?30k pp |
3 ? 30k = ?90k |
?90,000 |
?225,000 |
Under 6 months |
Sign In
